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SOLUTIONS  ·  COMPOUND SIZING

Compound Sizing Agents

One cooked sizing chemical, built on native maize starch modified in our own plant. It replaces the starch, binder and lubricant a mill would otherwise blend on the floor, with no PVA and nothing that survives the wash.

Sized warp sheet on the loom

WHAT IT IS

Fewer variables in the size box

A conventional recipe is assembled on the floor. Starch from one supplier, a binder from another, a lubricant on top, proportioned by whoever is on shift. Every one of those is a variable.

A compound grade arrives already cooked to a fixed recipe. Nothing is proportioned at the mill. Viscosity and film behaviour stay where they were the last time the beam ran.

WHY MILLS SWITCH

Sized for the loom, judged at the wash box

A size that weaves well and washes off badly moves the cost downstream rather than removing it. This range is built to pass both tests.

No PVA, no binders

Native maize starch rather than a synthetic film former, so what comes off the fabric is starch rather than something the treatment plant has to deal with.

Easier desizing

Desizes with the regular enzymatic process. No separate route, no separate chemistry, no extra pass.

Time and resources saved

One cooked product instead of three components proportioned on the floor, so batch-to-batch consistency holds and reruns stop being a source of waste.

Sustainability targets met

Biodegradability from 80 to 100 percent, lower COD and higher BOD, and OEKO-TEX, GOTS and ZDHC Level 3 documentation ready for the audit.

THE RANGE

Three published technologies, matched to the warp

Dosage is always set against your own count, loom and weave. Our technical team recommends a starting point and adjusts against your trial results.

GRADEBEST FORFIBRE AND COUNT FITDATA SHEET
Compound Sizing AgentsGeneral warp sizing across most segmentsCotton, viscose and their blendsSee fabrics  ↓
Low-Dosage Compound Sizing AgentsLower dosage without losing film strengthUp to Ne 60s. Coarser counts use the general gradeView grades  →
Polyester Compound Sizing AgentsPolyester warps100% polyester spun yarn onlyView grades  →
Water Soluble Compound Sizing AgentsCleaner desizing and a lighter effluent loadDesizes in hot water at 80 to 90 degrees, with no enzymeView grades  →

FIBRE AND SEGMENT FIT

Where these grades run

SEGMENTS

DenimShirtingBottomweightsSheetingHome textilesJuteTerry towels

FIBRES

CottonViscosePolyesterTencelModalBambooHempLyocellBlends

BY FABRIC

The grades behind each fabric

Seven grades across eight fabrics. Counts and applications are the starting point our technical team works from, then adjusts against your own trial results.

Indigo denim twill

Denim

Premium indigo and sulphur-dyed cotton for authentic denim manufacturing

KV DENCountNe 6-20FibreIndigo/sulphur-dyed cottonApplicationDeveloped for denims
Fine count cotton shirting

Shirting

Fine count cotton and blends for premium shirting fabrics. JV covers 100% spun polyester below Ne 30, and up to Ne 40 for P/C blends.

JVCountBelow Ne 30FibreSpun polyester and P/C blendsApplicationFor medium counts
FNRCountNe 60-80Fibre100% cottonApplicationCan size heavy density fabrics
DHCCountNe 60-80 (single yarn)Fibre100% cotton, viscose, Modal/TencelApplicationHeavy density fabrics
Bamboo blend plain weave

Bamboo

Sustainable bamboo and bamboo-blend solutions engineered for medium to fine counts and heavy-density fabrics

JVCountUp to 40sFibre100% bamboo and bamboo blendsApplicationFor medium counts
FNRCountOver 40sFibre100% bamboo and bamboo blendsApplicationFor fine counts
Hemp blend basket weave

Hemp

Natural hemp-blend sizing solutions designed for medium, fine count, and heavy-density fabric applications

JVCountUp to 40sFibreHemp blendsApplicationFor medium counts
FNRCountOver 40sFibreHemp blendsApplicationFor fine counts
Woven jute hessian

Jute

Sustainable jute solutions for eco-friendly packaging and industrial applications

JTCount3-12 lb jute yarnFibreJuteApplicationDeveloped for jute yarns
Cotton bottom weight twill

Bottom Weights

Durable coarse count solutions for heavy-duty bottom weight fabrics

KVCountCoarse counts Ne 0-30Fibre100% cottonApplicationFor coarse counts
Cotton sheeting

Sheeting

Super fine count agents for premium bed linens and sheeting

FNRCountNe 60-80Fibre100% cottonApplicationHeavy density fabrics
DHCCountNe 60-80 (single yarn)Fibre100% cotton, viscoseApplicationHeavy density fabrics
DHC+CountNe 80+Fibre100% cottonApplicationSuper fine counts
Cotton terry towelling

Terry Towels

Specialized solutions for terry towel manufacturing

KVCountCoarse counts Ne 0-30Fibre100% cottonApplicationFor coarse counts

Across every grade: Easily desizable with regular enzymatic process. Product biodegradability ranges from 80% to 100%. Certified to Oeko-Tex Eco Passport, GOTS, ZDHC Level 3.

WHERE IT FITS

From warp beam to clean desizing

Eight stages, from warp beam through to desizing, and the sizing box is only one of them. Recipe consistency decides whether the loom runs or stops.

01 Warping
02 Mixing
03 Cooker
04 Creel
05 Size Box
06 Leasing Rod
07 Loom

See the full process

NEXT STEP

Get the data sheet for your grade

Tell us the count, fibre and loom. We will send the matching sheet and a recommended starting recipe.

Request Technical Data Sheet